First-principles study of Fe-Al alloys
M. Friak. J. Neugebauer in cooperation with M. Palm and F. Stein
The project is a part of joint inter-departmental reserach activity at the Institute aimed at developing new lightweight Fe-Al based alloys.
Iron aluminides represent a promising class of intermetallics with great potential for substituting stainless steels for applications at elevated and high temperatures. Noteworthy in this respect is their excellent chemical resistance with respect to corrosion and sulfidation processes, low cost of the constituents, high strength, and a lower density compared to that of many other iron-based materials [1]. Previous attempts to further reduce the density of the Fe-Al-materials have been hampered by the fact that the dependence of the alloy composition as a function of the lattice constant is rather complex: several experimental studies observed an anomalous, strongly non-linear behavior over a large part of the composition range [2-3] (see the figure below). The study of the volume-composition dependence has been also complicated by the fact that the functional behavior of the dependence turned out to be not unique but to depend on the processing history (i.e. the thermal and mechanical treatment) of the sample studied (see the black and red symbols in the right-side graph in the figure below).
In order to to identify the origin of the observed anomaly the theoretical calculations of Fe-Al alloys with various compositions and local order employing density functional theory are performed. In this theoretical study the focus is on the Fe-rich part of the Fe-Al phase diagram where all the structures are derived from the cubic body centered (bcc) structure of pure iron. As two examples, the Fe3Al in the D03 structure and FeAl in the B2 lattice are shown in the left column in the figure above. The ab initio results are planned to be used to construct a cluster expansion [4] of the total energy, magnetic moment as well as equilibrium volume of the Fe-Al alloys in a cooperation with PD Dr. S. Mueller from the Universitaet Erlangen-Nuernberg.
References
- Deevi, S.C.; Sikka, V.K.; Intermetallics 4, 357 (1996).
- Taylor, A.; Jones, R.; J. Phys. Chem. Solids 6, 16 (1958).
- Palm, M.; PhD-thesis, Max-Planck-Institut fuer Eisenforschung, GmbH, Duesseldorf (1990).
- J. M. Sanchez, F. Ducastelle, D. Gratias, Physica A 128, 334 (1984).
